Umsebenzi wamacandelo e-oyile-injected screw air compressor ungeniswa, kwaye umgaqo wokusebenza wamacandelo uhlalutywa.Izilumkiso zokugcina kunye nokuhlalutya kunye nokupheliswa kweempazamo zomntu ngamnye.
ioli yokuthambisa
Ioli yokuthambisa inemisebenzi yokuthambisa, ukupholisa nokutywina.
1) Nika ingqalelo kwinqanaba leoli leoli yokuthambisa.Ukunqongophala kweoli kuya kubangela ukushisa okuphezulu kunye nokubekwa kwekhabhoni yeyunithi, kwaye kuya kubangela ukuguga ngokukhawuleza kweendawo ezihambayo kunye nokonakalisa ubomi benkonzo yeyunithi.
2) Ukuthintela amanzi adibeneyo kwioli yokuthambisa, ukushisa kweoli esebenzayo kufuneka kube malunga ne-90 ° C, kwaye ngokuqinisekileyo kuthintele ukushisa kweoli ngexesha lokusebenza ukuba kungabi ngaphantsi kwe-65 ° C.
Ukubunjwa kweoli yokuthambisa: ioli yesiseko + izongezo.
Izongezo zinemisebenzi elandelayo: i-anti-foam, i-anti-oxidation, i-anti-corrosion, i-anti-solidification, i-wear resistance, i-descaling (i-rust), i-viscosity ezinzile (ingakumbi kwiqondo lokushisa eliphezulu), njl.
Ioyile yokuthambisa ingasetyenziselwa ubuninzi bonyaka omnye, kwaye i-oyile yokuthambisa iya konakala ukuba ixesha lide kakhulu.
Amacandelo amabini e-screw air compressor components
▌ Umsebenzi wokucoca umoya
Owona msebenzi ubalulekileyo kukuthintela ukungcola okunjengothuli olusemoyeni ukuba lungangeni kwi-air compressor system.Ukuchaneka kokucoca: I-98% ye-0.001mm ye-particle ihluziwe, i-99.5% ye-0.002mm ye-particle iyahluzwa, kwaye i-99.9% yeengqungquthela ezingaphezulu kwe-0.003mm zihluzwa ngaphandle.
▌ Umsebenzi wokucoca i-oyile
Zonke izinto ezingcolileyo zokunxiba kunye nokungcola zisuswa kwioli ngaphandle kokwahlula izongezo ezikhethekileyo ezongeziweyo.
Ukuchaneka kwephepha lokuhluza: 0.008mm ubungakanani amasuntswana ahluza ngaphandle 50%, 0.010mm ubukhulu amasuntswana ahluze ngaphandle 99%.Iphepha lokucoca inkohliso alizange livavanywe ngokufudumeza ioyile yokuthambisa, ineefolda ezimbalwa, inciphisa kakhulu indawo yokucoca, kwaye izithuba zeefolda azilingani.
Ukuba umoya kwi-air inlet inothuli, emva kokuba ioli yokuthambisa isetyenziswe ixesha elithile, iphepha lokucoca liya kuvalwa kakhulu, kwaye ifayile iya kuthintela ukuhamba kweoli yokuthambisa.Ukuba ukuhluka koxinzelelo lweoli yokuthambisa ingena kwi-oyile yokucoca i-oyile inkulu kakhulu (isiqalo esibandayo okanye isithintelo sokucoca), i-oyile yesiphaluka iya kungabikho ioli, kwaye ukushisa kweoli ye-lubricating kuya kunyuka, okuya kulimaza i-rotor.
Umgaqo-siseko wokusebenza we-oyile kunye negesi yesahlukanisi
▌Umsebenzi weoyile kunye nesahlukanisi segesi
Ngokukodwa kukwahlula i-compressor lubricating oil kumxube we-oil-air, kwaye uqhubeke nokususa amasuntswana e-oyile yokuthambisa emoyeni ocinezelweyo.
Ukungena kwi-oyile kunye ne-gas barrel (eyakhiwe nge-oyile kunye ne-gas separator, i-valve encinci yoxinzelelo, i-valve yokhuseleko kunye ne-shell shell shell), i-oyile kunye ne-gas umxube uhamba ngeendlela ezintathu zokuhlukana: ukuhlukana kwe-centrifugal, ukuhlukana kobunzima (ioli inzima kunegesi) kunye ne-fiber. ukwahlukana.
Inkqubo yokwahlula: umxube we-oyile-gas ungena kwi-oil-gas barrel ecaleni kwendlela ye-tangential yodonga lwangaphandle lwe-oil-gas separator, i-80% ukuya kwi-90% yeoli ihlulwe kumxube we-oyile-gas (ukwahlukana kwe-centrifugal), kunye nentsalela (i-10% ukuya kwi-20%) ioli yeoli kwi-oyile-gas separator Umphezulu wodonga lwangaphandle lwesixhobo uhlukaniswe (ukwahlukana kobunzima), kunye nexabiso elincinci leoli lingena ngaphakathi kwe-oil-gas separator ( Ukwahlula ifayibha), kwaye icinezelwe ibuyele kumngxunya we-screw host ngombhobho wokubuyiswa kwe-oyile.
▌I-gasket ye-oyile kunye ne-gas separator iyaqhuba
Ekubeni umoya kunye ne-oyile zidlula kwifiber yeglasi, umbane ongatshintshiyo uya kuveliswa phakathi kweeleya ezimbini zokwahlula.Ukuba iileyile ezimbini zetsimbi zihlawuliswa ngombane ongatshintshiyo, kuya kubakho imeko eyingozi yokukhutshwa kwe-electrostatic ehamba kunye neentlantsi zombane, ezinokubangela ioli kunye negesi I-separator iqhume.
Ioyile elungileyo kunye nezixhobo zokwahlula igesi ziqinisekisa ukuqhutywa kombane phakathi kondoqo wesahluli kunye negobolondo le-oyile kunye nerhasi yombhobho.Izixhobo zetsimbi ze-compressor zomoya zine-conductivity efanelekileyo yombane, enokuqinisekisa ukuba wonke umbane we-static unokuthunyelwa ngaphandle ngexesha ukukhusela ukuveliswa kweentlantsi zombane.
▌ Ukulungelelaniswa kwe-oil-gas separator kumahluko oxinzelelo
Umahluko woxinzelelo olunokuthi uyilo lwe-oil-air separator lunokuthwala lulinganiselwe.Ukuba i-filter element ye-separator idlula ixabiso eliphezulu, i-oil-air separator inokugqabhuka, kwaye ioli emoyeni oxinyiweyo ayinakuhlukaniswa, eya kuchaphazela i-compressor yomoya okanye ibangele ukuhlukana.Undoqo wonakele ngokupheleleyo, kwaye ukuhla koxinzelelo oluphezulu lwe-oyile-gas separator kunokubangela ukuba isahluli sibambe umlilo.
Kusenokubakho ezi zizathu zilandelayo ezi-4 zomahluko ogqithisileyo woxinzelelo oluphezulu: isahluli se-oyile sivaliwe ngenxa yokungcola, ukuhamba komoya okubuyela umva, uxinzelelo lwangaphakathi luguquguquka kakhulu, kwaye undoqo wesahluli se-oyile-yegesi yinkohliso.
▌Intsimbi ye-oyile kunye ne-gas separator idla ngokufakwa i-electroplated kwaye ngokuqhelekileyo ayiyi kugqwala.
Ngokuxhomekeke kwiimeko eziphantsi (iqondo lokushisa kunye nomswakama) kunye neemeko zokusebenza ze-compressor, ukudibanisa kunokwakheka ngaphakathi kwesahluli se-oyile yomoya.Ukuba i-oil-gas separator ayinayo i-electroplated, i-corrosion layer iya kwenziwa, eya kuba nefuthe eliyingozi kwi-antioxidant yeoli ye-compressor, kwaye iya kunciphisa kakhulu ubomi benkonzo kunye ne-flash point yeoli.
▌Amanyathelo okuqinisekisa ubomi benkonzo ye-oil-gas separator
Uthuli oluqokelelweyo, ioli eshiyekileyo, ungcoliseko lomoya okanye ukunxiba kunokunciphisa ubomi benkonzo yokwahlula ioli.
① Isihluzo somoya kunye ne-oyile inokutshintshwa ngexesha kwaye ixesha lokutshintsha kweoyile linokujongwa ukunciphisa uthuli olungena kwioyile yecompressor.
② Sebenzisa i-oyile yokuchasa ukuguga echanekileyo kunye neoyile yokuthambisa enganyangekiyo ngamanzi.
Amanqaku amathathu e-screw air compressor ukuze aqwalaselwe
▌Irotha yesicinezeli somoya esijijwayo kufuneka ingajikwa
I-rotor yinxalenye ephambili ye-screw air compressor.Umphezulu we-screws yesifazane kunye nendoda ayichukumisi, kwaye kukho i-gap ye-0.02-0.04mm phakathi kwe-screws yesilisa nesetyhini.Ifilimu yeoli isebenza njengokhuselo kunye netywina.
Ukuba i-rotor iguqulwa, uxinzelelo alukwazi ukusekwa kwintloko yempompo, i-screw kwintloko yepompo ayinayo ioli yokuthambisa, kwaye ioli yokuthambisa ayinakujikelezwa.Ubushushu buqokelelwa kwintloko yempompo ngoko nangoko, nto leyo ekhokelela kubushushu obuphezulu, nto leyo eyonakalisa isikrufu sangaphakathi kunye neqokobhe lentloko yempompo, kunye nezikrufu zamabhinqa nezendoda ziyaluma.Ukutshixa, isiphelo sobuso be-rotor kunye nesigqubuthelo sokugqibela sinamathela kunye ngenxa yobushushu obuphezulu, okukhokelela ekunxibeleni okunzulu kobuso be-rotor, kunye neziphene zecandelo, okukhokelela kumonakalo kwibhokisi yegiya kunye ne-rotor.
Indlela yokujonga indlela yokujikeleza: Ngamanye amaxesha ukulandelelana kwesigaba somgca ongenayo wefektri kuya kutshintsha, okanye ukunikezelwa kwamandla okungenayo kwe-screw air compressor kuya kutshintsha, okuya kubangela ukulandelelana kwesigaba se-motor ye-screw air compressor. utshintsho.Uninzi lweecompressor zomoya zinokhuseleko lokulandelelana kwesigaba, kodwa Ukuze ube kwicala elikhuselekileyo, olu hlolo lulandelayo kufuneka lwenziwe ngaphambi kokuba icompressor yomoya iqhube:
① Cinezela kwaye ubambe isinxibelelanisi sefeni esipholileyo ngesandla sakho ukuze ubone ukuba icala lomoya wefeni lilungile na.
② Ukuba intambo yamandla yefeni isusiwe, baleka ngesandla i-motor engundoqo okomzuzwana ukuze ubone ukuba isalathiso sokujikeleza kwe-motor coupling ichanekile.
▌I-rotor ye-screw air compressor ayikwazi ukufaka i-carbon
(1) Izinto ezibangela ukubekwa kwekhabhoni
①Sebenzisa ioyile yokuthambisa ekumgangatho ophantsi engeyonyani kumenzi wokuqala.
② Sebenzisa isihluzo somoya esingeyonyani okanye esonakeleyo.
③Ukusebenza kwexesha elide lobushushu obuphezulu.
④Ubungakanani beoyile yokuthambisa incinci.
⑤ Xa utshintsha ioli yokuthambisa, ioli endala yokuthambisa ayichithwanga okanye ioli endala kunye nentsha yokuthambisa ixutywe.
⑥ Ukusetyenziswa okuxutyiweyo kweentlobo ezahlukeneyo zeoyile yokuthambisa.
(2) Jonga indlela yokubekwa kwekhabhoni yerotor
①Susa ivalve yokungena kwaye ujonge ukuba kukho idiphozithi yekhabhoni kudonga lwangaphakathi lwentloko yempompo.
② Jonga kwaye uhlalutye ukuba ingaba i-oyile yokuthambisa iqulethe iidiphozithi zekhabhoni ukusuka kumphezulu wesihluzo se-oyile kunye nodonga lwangaphakathi lombhobho we-oyile yokuthambisa.
(3) Xa ujonga intloko yempompo, iyafuneka
Abangengabo abachwephesha abavumelekanga ukuba badibanise i-screw air compressor pump head casing, kwaye ukuba kukho idiphozithi yekhabhoni kwintloko yempompo, kuphela ngabasebenzi abaqeqeshiweyo kunye nobugcisa bomenzi abanokuyilungisa.Umsantsa phakathi kwe-screws yabasetyhini kunye nendoda kwintloko yempompo ye-screw air compressor incinci kakhulu, ngoko qaphela ukuba ungangeni nakuphi na ukungcola kwintloko yempompo ngexesha lokugcinwa.
▌Yongeza rhoqo igrisi yokuthwala i-motor
Sebenzisa umpu okhethekileyo weoyile ukongeza, amanyathelo athile:
① Kwelinye icala lombhobho weoyile, vula umngxuma wokuphuma.
②Umlomo weoyile wompu weoyile kufuneka utshatiswe nemoto.
③Igrisi yokuthambisa yahlulwe ibe yigrisi enesantya esiphezulu kunye nesantya esisezantsi segrisi yemoto, kwaye ezi zimbini azinakuxutywa, kungenjalo ezi zimbini ziya kusabela ngokwekhemikhali.
④ Isixa seoli kwi-oil gun yi-0.9g ngokushicilela, kwaye i-20g yongezwa ngexesha ngalinye, kwaye kufuneka icinezelwe ngamaxesha amaninzi.
⑤Ukuba isixa segrisi sidityaniswe kancinci, igrisi ikumbhobho weoyile kwaye ayidlali indima yokuthambisa;ukuba yongezwa kakhulu, ukuthwala kuya kufudumala, kwaye igrisi iya kuba lulwelo, oluya kuchaphazela umgangatho wokuthambisa wokuthwala.
⑥ Yongeza kube kanye kwiiyure ezingama-2000 zokusebenza kwecompressor yomoya.
▌Utshintsho olungundoqo lokudityaniswa kwemoto
Udibaniso kufuneka lutshintshwe kwezi meko zilandelayo:
① Kukho iintanda kumphezulu wokudibanisa.
② Umphezulu wodibaniso uyatsha.
③Iglu edibanisayo yaphukile.
Uhlalutyo lwempazamo kunye nokupheliswa kweCompressor yoMoya ene-screw
▌Icompressor yomoya eyi-40m³/min ibambe umlilo ngexesha lokusebenza kwinkampani ethile
I-screw ivelisa ubushushu obuphezulu ngexesha lenkqubo yoxinzelelo, kwaye i-oyile yokuthambisa iyatshizwa ukuze isuse ubushushu, ngaloo ndlela inciphisa ubushushu bentloko yomatshini.Ukuba akukho oli kwisikrufu, intloko yomatshini iya kuvalelwa ngoko nangoko.Indawo yokutofa kweoyile yahlukile kuyilo lwentloko nganye, ngoko ke iimveliso zeoyile zabavelisi becompressor zomoya ezahlukeneyo azifani.
Icompressor yomoya eScrew esebenzayo yatsha, kwaye umatshini wachithwa ngenxa yezizathu ezilandelayo:
I-1) I-flash point ye-oyile yokuthambisa ijikeleze i-230 ° C, kwaye indawo yokutshisa ijikeleze i-320 ° C.Sebenzisa ioyile yokuthambisa ekumgangatho ophantsi.Emva kokuba ioli yokuthambisa itshizwe kwaye i-atomized, i-flash point kunye ne-ignition point iya kuthotywa.
I-2) Ukusetyenziswa kwamacandelo angaphantsi okugqoka kuya kubangela ukuba i-air compressor oil circuit kunye ne-air circuit ivalwe, kwaye ukushisa kwesiphaluka somoya kunye namacandelo e-oyile kuya kuba phezulu kakhulu ixesha elide, eliya kuvelisa kalula i-carbon deposits.
I-3) I-gasket ye-oil-gas separator ayiqhubeki, kwaye umbane osisigxina owenziwe ngumhluli we-oyile-gas awukwazi ukuthunyelwa ngaphandle.
I-4) Kukho ilangatye elivulekileyo ngaphakathi kumatshini, kwaye kukho iindawo zokutofa ezivuzayo kwinkqubo yesekethe yeoli.
5) Igesi evuthayo ifakwe kwi-air inlet.
I-6) I-oyile eseleyo ayichithwanga, kwaye iimveliso zeoli zixutywe kwaye zonakaliswe.
Kwaqinisekiswa ngokudibeneyo ziingcali ezifanelekileyo kunye nobuchwephesha bobunjineli ukuba umatshini wasebenzisa ioyile yokuthambisa ekumgangatho ophantsi kunye neendawo zokunxiba ezikumgangatho ophantsi ngexesha lokugcinwa, kwaye umbane ongatshintshiyo oveliswe ngumahluli we-oyile-gesi awukwazanga ukuthunyelwa ngaphandle, obangela ukuba umatshini ubambe umlilo. kwaye ilahlwe.
▌ Icompressor yomoya ekrwada ingcangcazela ngamandla xa isothulwa kwaye kukho impazamo yomsi onamafutha
Intloko ye-screw air compressor iyagubha xa ikhutshwe ngexesha lokusebenza, kwaye i-alamu yokucoca umoya iyenzeka rhoqo emva kweenyanga ezi-2, kwaye ukucoca isihluzo somoya ngomoya woxinzelelo oluphezulu alusebenzi.Susa isihluzo somoya, umsi onamafutha uyavela kumbhobho wokufunxa, kwaye umsi onamafutha uxutywa nothuli ukuvala isihluzo somoya ngokuqinileyo.
Ivalve yokungena yachithwa kwaye isitywina sevalve yokungena yafunyanwa yonakele.Emva kokutshintsha ikiti yokugcinwa kwevalve, icompressor yomoya ojijwayo isebenze ngokuqhelekileyo.
▌I-screw air compressor ibaleka malunga nemizuzu engama-30, kwaye i-V-belt entsha yaphukile.
Amandla okuqinisa kwangaphambili afunwa yi-V-belt ye-screw compressor isetiwe ngaphambi kokushiya umzi-mveliso.Xa utshintsha i-V-belt eyonakalisiweyo, umqhubi ukhulula i-lock nut ukunciphisa ukuxhatshazwa okuzenzekelayo ukwenzela ukugcina umgudu kunye nokuququzelela ukufakwa kwe-V-belt.uxinzelelo lwenkqubo eqinile.Emva kokutshintshwa kweebhanti ze-V, amantongomane okukhiya awazange abuyiselwe kwindawo yokuqala yokuqhuba (kuphawu lombala oluhambelanayo).Ngenxa yokukhululeka, ukugqoka kunye nokushisa kwe-V-belt, i-V-belt esanda kutshintshwa yaphuka kwakhona.
Izigqibo ezihlanu
Umqhubi we-screw air compressor kufuneka ahlale eqwalasela izilumkiso ekugcinweni xa kugcinwa, kwaye kubaluleke kakhulu ukuqonda imisebenzi yamacandelo aphambili e-compressor yomoya.Abasebenzi kulawulo lwezixhobo kunye nokusebenza kwamasebe bathenga iindawo zokunxiba zomenzi wokuqala ukuthintela ukwenzeka kweoyile yokuthambisa ephantsi kunye neendawo ezisezantsi, kunye nokuthintela ukungaphumeleli kunye neziganeko ezingeyomfuneko.