Amanyathelo okhuseleko ekugcinweni kwe-screw air compressors ekugqibeleni ayaqondwa!
Izilumkiso ekugcinweni kwe-screw air compressors.
1. Cacisa indlela yokugcina i-screw air compressor rotor
Ngexesha lokulungiswa kwe-screw air compressor, akunakuphepheka ukufumana iingxaki ezinjengokugqoka kunye nokubola kwe-rotor.Ngokuqhelekileyo, nangona intloko ye-twin-screw isetyenziswe iminyaka engaphezu kweshumi (ixesha elide isetyenziswa ngokuqhelekileyo), ukunxiba kwe-rotor akubonakali, oko kukuthi, ukuhla kwayo kakuhle akuyi kuba kakhulu. kakhulu.
Ngeli xesha, kuyimfuneko kuphela ukupolisha i-rotor kancinci ukuze ihlolwe kunye nokugcinwa kwe-rotor;ukungqubuzana kunye nokuchithwa okunamandla akukwazi ukwenzeka ngexesha lokuchithwa kunye nokuhlanganiswa kwe-rotor, kwaye i-rotor echithwe kufuneka ibekwe ngokuthe tye kwaye ikhuselekile.
Ukuba i-screw rotor igqitywe kakhulu, oko kukuthi, umthamo wokukhupha obangelwa ukuvuza awukwazi ukuhlangabezana neemfuno zokusetyenziswa kwegesi yomsebenzisi, kufuneka ulungiswe.Ukulungiswa kunokwenziwa ngokutshiza kunye nezixhobo zomatshini wokujija.
Kodwa ekubeni uninzi lwababoneleli ngenkonzo bengaboneleli ngezi nkonzo, kunzima ukugqiba.Ngokuqinisekileyo, inokulungiswa ngesandla emva kokutshiza, efuna ukwazi i-equation yeprofayili ethile ye-screw.
Imodyuli icutshungulwa ukulungiswa kwezandla, kwaye isethi yezixhobo ezikhethekileyo zenzelwe ukugqiba umsebenzi wokulungisa.
2. Yintoni ekufuneka ihlawulwe ngaphambi nangemva kokugcinwa kwe-screw air compressor?
1. Ngaphambi kokugcinwa, yeka ukusebenza kweyunithi, vala ivalve yokukhupha, unqande unikezelo lwamandla eyunithi kwaye ubeke uphawu lwesilumkiso, kwaye ukhuphe uxinzelelo lwangaphakathi lweyunithi (zonke iigeji zoxinzelelo zibonisa "0") ngaphambi kokuba uqale. umsebenzi wokulondoloza.Xa uqhawula amacandelo obushushu obuphezulu, iqondo lobushushu kufuneka lipholiswe kwiqondo lobushushu le-ambient ngaphambi kokuba uqhubeke.
2. Lungisa icompressor yomoya ngezixhobo ezichanekileyo.
3. Kucetyiswa ukuba kusetyenziswe ioli ekhethekileyo kwi-screw air compressors, kwaye akuvumelekanga ukuxuba ioli yokuthambisa yeempawu ezahlukeneyo emva kokugcinwa.
4. Iinxalenye zokuqala ze-compressor zomoya ziyilwe ngokukodwa kwaye zenziwe.Kucetyiswa ukuba kusetyenziswe ii-spare parts ezithembekileyo ukuqinisekisa ukuthembeka kunye nokhuseleko lwe-compressor yomoya.
5. Ngaphandle kwemvume yomenzi, musa ukwenza naluphi na utshintsho okanye ungeze naziphi na izixhobo kwi-compressor eziza kuchaphazela ukhuseleko kunye nokuthembeka.
6. Qinisekisa ukuba zonke izixhobo zokhuseleko ziphinde zafakelwa emva kokulungiswa naphambi kokuqaliswa.Emva kokuqala kokuqala okanye ukuhlolwa kwenkqubo yokulawula umbane, ngaphambi kokuqala i-compressor, kufuneka kuqala kuqinisekiswe ukuba ulwalathiso lokujikeleza kwemoto luhambelana nolwalathiso oluchaziweyo, kwaye izixhobo zisusiwe kwi-compressor.Hamba.
3. Ukulungiswa okuncinci kwe-screw air compressor kubandakanya ntoni?
Kukho kuphela ulwahlulo oluqhelekileyo phakathi kokulungiswa okuncinci, ukulungiswa okuphakathi kunye nokulungiswa okukhulu kwee-compressors zomoya, kwaye akukho mda opheleleyo, kunye neemeko ezithile zeyunithi yomsebenzisi ngamnye zihluke, ngoko ke ulwahlulo luhluke.
Umxholo wokulungiswa okuncinci kukuphelisa iziphene zomntu ngamnye zecompressor kunye nokutshintsha indawo nganye, kubandakanya:
1. Khangela i-carbon deposition ye-rotor ekungeneni;
2. Qwalasela i-valve ye-servo cylinder diaphragm;
3. Khangela kwaye uqinise izikhonkwane zecandelo ngalinye;
4. Coca isihluzo somoya;
5. Ukuphelisa i-compressor yomoya kunye nokuvuza kwemibhobho kunye nokuvuza kweoli;
6. Coca isipholile kwaye ubuyisele ivalve engalunganga;
7. Khangela i-valve yokhuseleko kunye ne-pressure gauge, njl.
4. Yintoni ebandakanyiweyo ekulungiseni okuphakathi kwe-screw air compressor?
Ukugcinwa okuphakathi ngokuqhelekileyo kwenziwa kanye rhoqo kwiiyure ezingama-3000-6000.
Ukongeza ekwenzeni wonke umsebenzi wokulungisa okuncinci, ukulungiswa okuphakathi kukwafuna ukuqhaqha, ukulungisa kunye nokutshintsha ezinye iindawo, njengokudiliza umgqomo weoyile kunye nerhasi, ukubuyisela into yokucoca ioyile, i-oyile kunye negesi yokwahlula into, kunye nokujonga ukunxiba i-rotor.
Ukuqhaqha, ukuhlola kunye nokulungelelanisa i-valve yokulawula i-thermal (i-valve yokulawula ubushushu) kunye ne-valve yokugcina uxinzelelo (i-valve encinci yoxinzelelo) ukubuyisela umatshini ekusebenzeni okuqhelekileyo.
5. Chaza ngokufutshane izizathu kunye nemfuneko yohlengahlengiso lwe-injini ephambili ye-screw air compressor.
I-injini ephambili ye-compressor yomoya yinxalenye engundoqo ye-compressor yomoya.Sekukudala isebenza ngesantya esiphezulu.Ekubeni amacandelo kunye neebheringi zinobomi benkonzo obuhambelanayo, kufuneka zigqitywe emva kwexesha elithile okanye iminyaka yokusebenza.Ngokubanzi, owona msebenzi uphambili woQoqosho uyafuneka koku kulandelayo:
1. Uhlengahlengiso lwesithuba
1. I-gap ye-radial phakathi kwe-rotors yamadoda nabasetyhini ye-injini engundoqo iyanda.Isiphumo esithe ngqo kukuba ukuvuza kwecompressor (oko kukuthi, ukuvuza ngasemva) kuyanda ngexesha loxinzelelo, kwaye umthamo womoya ocinezelweyo okhutshwa kumatshini uba mncinane.Ngokumalunga nokusebenza kakuhle, ukunyanzeliswa kwe-compressor kuyancipha.
2. Ukunyuka kwesithuba phakathi kwe-rotors yamadoda nabasetyhini, i-cover end cover kunye ne-bearing iya kuchaphazela kakhulu ukutywinwa kunye nokusebenza kakuhle kwe-compressor.Ngelo xesha, kuya kuba nefuthe elikhulu kubomi benkonzo ye-rotors yamadoda nabasetyhini.Lungisa i-gap ye-rotor yokulungiswa ukuze ugweme i-rotor kwaye I-casing ikrwelwe okanye ikhutshiwe.
3. Kusenokubakho ukruthakruthwano olomeleleyo phakathi kwezikrufu ze-injini engundoqo naphakathi kwesikrufu kunye nendlu ye-injini engundoqo, kwaye i-motor iya kuba kwimeko yokusebenza egcwele kakhulu, eya kubeka engozini ngokugqithisileyo ukusebenza ngokukhuselekileyo kwe-motor.Ukuba isixhobo sokukhusela umbane seyunithi ye-compressor yomoya siphendula ngokungakhathali okanye singaphumeleli, sinokubangela ukuba imoto itshise.
2. Nxiba unyango
Njengoko sonke sisazi, ukuba nje umatshini usebenza, kukho ukuguga nokukrazula.Kwiimeko eziqhelekileyo, ngenxa ye-lubrication ye-lubricating fluid, ukunxiba kuya kuncitshiswa kakhulu, kodwa ukusebenza kwexesha elide kuya kwandisa ngokukhawuleza ukunxiba.I-Screw air compressors ngokuqhelekileyo zisebenzisa iibheringi ezivela kumazwe angaphandle, kwaye ubomi babo benkonzo bulinganiselwe malunga ne-30000h.Ngokubhekiselele kwi-injini ephambili ye-compressor yomoya, ngaphezu kweebheringi, kukho kwakhona ukunxiba kwii-shaft seals, iibhokisi zegiya, njl. Ukuba amanyathelo okuthintela achanekileyo awathathwa ngenxa yokunxiba okuncinci, kuya kukhokelela ngokulula ekunyuseni. ukunxiba kunye nomonakalo kumacandelo.
3. Ukucoca Umamkeli
Amacandelo angaphakathi omkhosi we-compressor host ahlala kwindawo ephezulu yokushisa, uxinzelelo oluphezulu ixesha elide, kunye nokusebenza kwesantya esiphezulu, kwaye kuya kubakho uthuli kunye nokungcola emoyeni ojikelezayo.Emva kokuba ezi zinto zilungileyo ziqinileyo zingena kumatshini, ziya kuqokelelana imihla ngemihla kunye nediphozithi yekhabhoni yeoyile yokuthambisa.Ukuba iba yibhloko enkulu eqinileyo, inokubangela ukuba umamkeli abambeke.
4. Ukunyuka kweendleko
Ixabiso apha libhekiselele kwiindleko zokulondoloza kunye neendleko zombane.Ngenxa yokusebenza kwexesha elide le-injini ephambili ye-compressor yomoya ngaphandle kokulungiswa, ukunxiba kunye nokukrazula kwamacandelo kuyanda, kwaye ukungcola okugugileyo kuhlala kumbindi we-injini ephambili, eya kunciphisa ubomi be-lubricating fluid.Ixesha lifinyezwe kakhulu, okukhokelela ekunyukeni kweendleko zokugcina.
Ngokumalunga neendleko zombane, ngenxa yokunyuka koxinzelelo kunye nokuncipha kokusebenza kakuhle koxinzelelo, iindleko zombane ziya kunyuka ngokuqinisekileyo.Ukongeza, ukuhla komthamo womoya kunye nomgangatho womoya ocinezelekileyo obangelwa yi-injini ephambili ye-compressor yomoya kuya kwandisa iindleko zemveliso.
Ukushwankathela: umsebenzi oqhelekileyo wokulungiswa kwe-injini ayiyomfuneko esisiseko kuphela yogcino lwezixhobo, kodwa kukho iingozi ezinzulu zokhuseleko ekusetyenzisweni kwexesha.Kwangaxeshanye, iya kuzisa ilahleko ethe ngqo nengathanga ngqo yoqoqosho kwimveliso.
Ke ngoko, akuyimfuneko kuphela kodwa kuyafuneka ukuhlaziya injini ephambili ye-compressor yomoya ngexesha kwaye ngokwemigangatho.
6. Kubandakanya ntoni ukulungiswa kwe-screw air compressor?
1. Ukuhlaziya injini ephambili kunye nebhokisi yegiya:
1) Buyisela indawo ejikelezayo yerotor ye-injini ephambili;
2) Faka indawo ye-injini ye-rotor engundoqo yeshaft seal kunye nesitywina se-oyile;
3) Buyisela i-pad yokulungisa i-rotor ye-injini;
4) Buyisela i-gasket ye-injini ye-rotor;
5) Lungisa ukucoceka okuchanekileyo kwibhokisi yegiya;
6) Lungisa ukucocwa kwe-injini ye-rotor echanekileyo;
7) Faka indawo yeebheringi eziphambili kunye nezincedisayo ezijikelezayo zebhokisi yegiya;
8) Buyisela indawo yesitywina somatshini kunye neoyile yebhokisi yegiya;
9) Lungisa ukucoceka okuchanekileyo kwebhokisi yegiya.
2. Gcoba iibheringi zeemoto.
3. Khangela okanye ubuyisele udibaniso.
4. Coca kwaye ugcine isibanda somoya.
5. Coca isibandisi se-oyile solondolozo.
6. Khangela okanye utshintshe ivalve yokutshekisha.
7. Khangela okanye utshintshe ivalve yokukhulula.
8. Coca isahluli sokufuma.
9. Guqula ioli yokuthambisa.
10. Coca iindawo zokupholisa zeyunithi.
11. Qwalasela iimeko zokusebenza zazo zonke izinto zombane.
12. Khangela umsebenzi ngamnye wokukhusela kunye nexabiso lawo lokumisela.
13. Khangela okanye ubuyisele umgca ngamnye.
14. Khangela imeko yoqhagamshelwano yecandelo ngalinye lombane.